
Conference Programme
Sunday, 1 June 2008 (Workshops: Concurrent Sessions, 1:30 pm – 5:30 pm) |
Workshop 1: “Cleaning Validation” This workshop will cover elements of a cleaning validation program from start to finish, exploring such concepts as the determination of residues to be targeted, selection of analytical and sampling methods, determination of appropriate limits in various pharmaceutical and biotechnology processes, and establishment of scientific rationales acceptable to regulatory inspectors. For mature cleaning validation programs, concepts such as understanding process control, capability, learning to effectively self-audit a cleaning validation program, and documentation will be essential takeaways. Dr. Alice Redmond, Senior Regulatory and CQ Consultant, PM Group |
Workshop 2: “Optimising Economics of Pharmaceutical Water Purification Systems” This workshop focuses on the selection of units of operation and components. The emphasis is on designing a system for optimal efficiency and reliability and balancing these needs while minimizing the procurement expenses. What features are critical as opposed to desirable? What trends and best practices are users following to design more robust, but less expensive approaches compared to times past? The discussion includes an overview of the most revolutionary approach to minimizing water and energy consumption. Jeffrey M. Okun, Biopharm Market Director, Siemens Water Technologies |
Monday, 2 June 2008 (Plenary Session, 9:00 am – 1:00 pm) |
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Welcome Address Gus Abdallah, President, ISPE Singapore Affiliate & Managing Director, Synertec Asia Pte Ltd ISPE Update:
“Update on the CPIP Credential” |
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Tea Break |
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Moving from R&D to manufacturing Excellence How can companies move forward to keep ahead of future trends? Despite the innovatory and advanced science nature of many of its products, the pharmaceutical industry has been more used to incremental change in manufacturing than quantum leap advances that anticipate the future. The relative separation of manufacturing and R&D continues to characterise the industry. At the same time, apart from clinical trials and sales activities, the industry is relatively separate from the healthcare services and patients that it serves. What is the regulatory direction? Bart Moors, Business Development Manager, Pharmaceutical Industry SEA, Siemens AG Outsourcing Keynote: “Sourcing from Emerging Markets” This session discusses the recent trends in sourcing from emerging markets, particularly India and China. It explores some of the reasons that drives pharma companies to do so as well as discusses the issues and opportunities. Where possible, some successful case stories will be shared. Tan Kay Yong, Vice President, India China Sourcing and Supply, Global Manufacturing and Supply, GSK Corporation Industry HR Focus: “Attracting and retaining Talents in Asia Pacific” The war for talents in Asia Pacific and in our industry is increasing. The ability to attract and retain talents to build the leadership pipeline for the future will give companies in our industry the competitive advantage they are looking for. Niklas is going to target this hot topic and focus on the Pharma Industry in general and Asia Pacific in specific. Niklas Olsson, Regional Organisational Development Manager, AstraZeneca |
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Concurrent Tracks (2:30pm – 6:00 pm) |
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Track 1: Regulatory |
Track 2: Secondary Pharma |
Track 3: Critical Utilities |
“Probability and Expert Judgment in Quality Risk Management” Expert judgments are used throughout decision making processes to fill gaps in observations needed for management models or causal pathway analyses. Most of the judgments can be characterized as providing ranges of probability for elements of quantitative risk management models where data are scarce for statistical modeling purposes. This session describes the roles and impacts of probability and expert judgments in quality risk management. Dr. Gregg Claycamp, PhD, Director, Division of Compliance Risk Management and Surveillance Centre for Drug Evaluation & Research, Office of Compliance, FDA |
“Recent advances in Fill Finish Operations” This presentation will be geared specifically toward design considerations for contract manufacturing fill-finish facilities, i.e. use of disposables, including disposable mixing bags, maximizing disposables for product contact on the fill line, maximizing multi-use, enabling technologies that allow simultaneous use of multiple lyos, and large scale freeze-thaw of biopharmaceuticals to decouple API bulk manufacturing from fill-finish. Vince Wu, Principal Consultant, VLW Associates, USA |
“Outsourcing Utilities to focus on Core Business” The presentation will examine the existing possibilities in outsourcing utilities (purified water, water for injection, HVAC, gases, solvents, steams, electricity) for the pharmaceutical industry. It will detail the type of contracts and organisation for existing plants but also for Greenfield, key criteria to consider, expectations from clients, risk management and case study. Johann Bonnet, Market Manager, Pharmaceutical Competence Centre, Veolia Water Solutions & Technologies |
“Wholesale Channel In Asia On The Example Of Singapore” The presentation gives an overview of the situation in Asia with regard to the implementation of GDP on the wholesale distribution of medicinal products. It also gives an insight into the wholesale distribution regulatory regime implemented in Singapore as well as the emerging trends/challenges faced by the most of the regulators. Ms. Hui Foong Mei, Head, Good Distribution Practice (GDP) Unit, Health Sciences Authority, Singapore |
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“Retrofitting Containment to Existing Process Equipment in Multi Product Secondary Manufacturing Facilities” This session will present insights into the various issues and challenges in the retrofitting of containment systems within an existing secondary manufacturing facility. Ms. Michelle Frisch, Manager, North American Technical Systems, Powder Systems Ltd |
“Critical Utility Design & Maintenance” Gaston Loo, Engineering Manager, Schering-Plough Biotech Facility, Singapore |
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Tea Break |
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“Meeting the Challenges of an effective QA process in a drug manufacturing facility” Dr. Abbas Saffari, Technical Officer, World Health Organization, Department of Essential Health Technologies, Diagnostics Laboratory Technology, Switzerland |
“Using PAT as an Enabling tool for QbD and PQLI” Discussion on the impact of the GMP's for the 21st Century; the PAT initiative leading to QbD; how it has now developed into the PQLI (Product Quality Lifecycle Implementation) initiative; in association with the ICH Guidelines Q8 (Quality Risk Management), Q9 (Process Development) and soon Q10 (Quality Management Systems); also the new ASTM standards from the E55 stable (E2500 on C&Q and E2537 on continuous verification), and how all this impacts on API, Secondary and Biotech Manufacture in terms of Design Space, Control Strategy, Criticality and Legacy Processes. Alan Halstead, Validation & Regulatory Consultant. PM Project Services Ltd |
“Optimization of HVAC Systems” Dr. Mingsheng Liu, PhD, P.E., Professor of Architectural Engineering, Director, Energy Systems Laboratory, Charles W. Durham School of Architectural Engineering & Construction, University of Nebraska-Lincoln, USA |
Dr. Dragana Milic, Audit Manager, Manufacturing Assessment, Therapeutic Goods Administration, Australia (invited) |
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Tuesday, 3 June 2008 (Breakout Track Sessions) |
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Special Focus Track: Pharma Project Lifecycle |
Track 4: Biopharma |
Track 5: Aseptic Processes |
Full Day Track, 9:00 am – 5:30 pm |
Concurrent tracks, 9:00 am – 12:30 pm |
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“Logistics of Modular Construction” This session will cover the issues related to modular construction of a manufacturing facility for biologics. Ms. Kelly Keen, Senior Project Manager, Genentech |
“Best Practice for the Use of Ozone Water Purification in Pharmaceutical Applications” This session describes a water purification system that combines commercially available, high concentration ozone production equipment with proven high purity water handling equipment to create an efficient, simple and cost effective solution that provides ultra high purity water to pharmaceutical applications. Hossien Zarrin, Program Manager, Ozone Products, and Bob Livingston, President and Chief Technical Officer, Arion Water, Inc |
“Advanced Engineering Technologies for Biopharmaceutical Facilities” The presentation includes an introduction of the engineering practice applied for biopharmaceutical facility projects in Japan, and also a recent development of engineering technologies for the advanced cell culture system design, such as a Model Predictive Control and a computerized simulation of agitation/mixing and growth kinetics, those are contributing to an enhanced engineering practice for the production process of the antibody drugs which represent the current growth of the biopharmaceutical market. Dr. Naoki Tahara, Bioprocess Group, Group Leader, Engineering Department, JGC Corporation |
“New Commissioning & Qualification Approach for Sterile Fill-Finish Facility” This presentation introduce the enhanced Impact Assessment method which was developed to easily identify the qualification test items for each critical component and applied to a recent fill-finish facility project. Masatoshi Takemata, Senior Manager, GMP Technology Department, JGC Corporation |
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Tea Break |
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“Downstream Processing and manufacturing design constraints” This presentation will give a general overview of typical downstream manufacturing processes looking at one of the unit operations in more detail, ion-exchange chromatography. Discussion will continue around typical design constraints in new biotech manufacturing facilities and the potential effects of upstream yield improvements on current designs. Dr. Ryan McVeigh, Bioprocess Technology Specialist, CH2M Hill |
“Latest advances in Blow fill seal and associated technologies” The presentation covers the latest technology improvements in BFS Technology to reduce contamination risks. Claus Munk, Area Sales Manager, rommelag AG |
Speaker from Lonza Biopharmaceuticals (invited) |
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Lunch |
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Track 6: Operational Excellence |
Track 7: Quality by Design (QbD) |
Concurrent Tracks, 2:00 pm – 5:30 pm |
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“Lean Sigma Application in the Pharmaceutical Industry” An overview of the key principles of Lean Sigma and how they have been applied to manufacturing and support functions at the GlaxoSmithkline Singapore Sites over the last 8 years. Specific examples will be used to illustrate the key features of a Lean Sigma programme and the scale of the benefits that can be derived from a coherent, sustained implementation. Paul Robinson, Director of Operational Excellence, GSK |
“Quality Risk Management as a tool for improving compliance and efficiency” ICH Q9 provides a framework for the use of Quality Risk Management (QRM) in the pharmaceutical industry. QRM has found widespread application for product quality. Over the past 2 years, the industry has integrated QRM into routine operations and has benefited from focusing resources and eliminating non-value adding activities. The presentation will use case studies to highlight how QRM can be used for improving compliance and supporting continuous improvement. Dr. Prasad Kanneganti, Quality Operations Director / Team Leader, Pfizer Asia Pacific |
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“Lean approach to Validation in the Pharmaceutical Industry” A light hearted, but searching journey through common pharmaceutical validation practices and the perception of “Regulatory Compliance”. The presentation will explore the mind set that drive current industry practices and take a cold eye look at quality requirements and the value of what we do and why. Derek Thompson, Technical Specialist, DPS Engineering Pte Ltd |
“Implementing ICH Guidelines into Pharma Facility Design” The four ICH Guidelines provide a framework for pharmaceutical development, technology transfer, manufacturing and product discontinuation. These Guidelines can be applied to robustly align a new facility design against a continuously evolving body of knowledge, which is entirely consistent with current and likely future regulatory agency thinking. This presentation will give an overview of how to apply this thinking to the decision-making for the design and qualification of new pharmaceutical manufacturing facilities. Dr. Joe Brady, Training and Education Specialist, DPS Engineering, UK |
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Tea Break |
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Track 6: Operational Excellence |
Track 7: Quality by Design (QbD) |
“Rapid Process Improvements (Kaizen & Gemba) within the Pharmaceutical Industry” This presentation will provide an overview of the key elements of the Toyota Production System and Lean Sigma as they apply to pharmaceutical manufacturing and GMP laboratory settings. Case studies from Schering Plough sites will be presented to illustrate how tangible benefits can be realized from adopting these principles. These case studies will also present the utilization of blended cross functional teams between pharma and academia for faster, cheaper and better implemented and sustained continuous improvement programs. Dr. Guy Deloach, Professor, Lee University Business School, USA |
“ Practical Application of ICH Q9 in the Pharmaceutical Industry” ICH Q9 is a recent and exciting initiative within the pharmaceutical industry and has the potential to drive Quality Assurance and compliance management in new directions. The key question is how it can be applied effectively while at the same time paying proper regard to our basic GMP rules and regulatory compliance. Risk management is actually something good managers do every day, at least informally, so the concepts and applications described in Q9 should be adaptable to our systems and procedures. This presentation describes specific applications of risk management and examples such as directed documentation and training, prioritising compliance programs, classifying CAPAs and process control strategies. The presentation will also present an overview of how to get started in applying risk management within your organization. Steve Williams, Director, Seerpharma Pty Ltd |
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“Four levels of PAT, from DoE in development to on-line MVA” This presentation will give an overview of the strengths of the multivariate techniques by presenting a number of case studies and focus on what can be achieved rather than the mathematical and statistical theory. Johan Hultman, Manager, MKS Umetrics |
“QbD: Design space and the identification of critical process parameters in drug substance manufacture” Dr. William Leong, Senior Development Fellow, Synthetic Chemistry, Chemical and Physical Sciences, Schering-Plough Research Institute |
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*Programme subject to change
Pharmaceutical Facilities Visits
Wednesday, 4 June 2008 (9:00 am – 1:00 pm) |
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Open only to delegates who register for the 2-day conference programme or the 2-day conference + 1 workshop package |
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GSK Jurong R&D Pilot Plant |
Sanofi-aventis Singapore Chemistry Site |
Pfizer : API Manufacturing Plant |
![]() GSK's new R&D pilot plant in Singapore represents an investment of S$115 million in state of the art plant and laboratory facilities which will play a key role in the task of converting experimental molecules to prescribable medicines. The plant will perform two main functions -developing chemistry, analytical and engineering technology to deliver commercially viable products and - manufacture of clinical trial supplies to demonstrate the safety and efficacy of new medicines in development. In the Jurong R&D pilot plant, most of the drugs that we are working on are destined for commercial scale production in Jurong GMS. Our proximity ensures the seamless transfer of process knowledge from Research and Development to Global Manufacturing and Supply which allows for optimum manufacturing efficiency, reinforcing GlaxoSmithkline’s continued commitment in making high quality and affordable drugs to help patients worldwide lead longer and healthier lives. |
![]() The Paris based sanofi-aventis group's manufacturing facility in Singapore, Aventis Pharma Manufacturing Pte Ltd, is one of the company's primary manufacturing sites under the Group. Th site was constructed in 1990 and began commercial production in 1993. It is located close to Tuas Biomedical Park. The site comprises 130 workforce and is dedicated to the production of active ingredients and includes soldium cromoglycate and nedocromil sodium, and the second is dedicated to enoxaparin, the active ingredient of Lovenox/Clexane. Technology at the site includes standard and complex chemistry. The Site has continuously undergone various expansion and upgrading programs over the past 15 years. The site is currently in the process of adding a 20 000 M3/Annum solvent recovery facility. |
![]() Pfizer Asia Pacific Pte Ltd is the newest of the Pfizer Global Manufacturing (PGM) division's current eight active pharmaceutical ingredient (API) manufacturing facilities. The plant site is located on nine hectares in the Tuas Biomedical Park and employs more than 250 highly skilled engineers, chemists, technicians and other professional employees. The facility consists of a general purpose Organic Synthesis Plant (OSP) and all the supporting facilities such as warehouse, dispensary, engineering maintenance and stores facility, utilities plant, solvent tank farm and solvent recovery area, drum storage, wastewater treatment plant, quality control laboratory, administration and cafeteria building. The facility is fully automated, using an advanced process control system. The plant has a number of facilities that contribute to protecting the natural environment, including solvent recovery systems, a wastewater treatment plant and a regenerative thermal oxidizer, all designed to In October 2007, a 12 month project to construct a trigeneration plant on site was completed. This first-of-its-kind facility in Singapore was developed and built by Tuas Power and Gas Supply Green Energy Pte Ltd under a partnership with Pfizer Asia Pacific. It is capable of generating 4.6MW of power and up to 12 ton/hr of steam. The natural gas-fired facility will cut annual utility costs by US$ 500K and reduce carbon dioxide emissions by 6000 ton/yr (17%). |
Merck Sharp & Dohme API & Tablet Plant |
Schering-Plough Singapore Facility |
Novartis Solid Dosage Plant |
![]() Merck Sharp & Dohme (Singapore) Ltd and MSD Technology Singapore Pte Ltd are wholly owned subsidiaries of Merck & Co. headquartered in Whitehouse Station, NJ., USA. Located at a 20 hectare site at Singapore Tuas Biomedical Park, the manufacturing facilities of MSD Singapore comprise of a bulk active pharmaceutical ingredient (API) plant and a pharmaceutical formulation plant. The API plant is a flexible and multi-product operation capable of producing various APIs including etoricoxib, an active ingredient for Arcoxia®, and simvistatin, an ingredient for Zorco® and Vytorin®. The pharmaceutical formulation plant is a tableting operation producing Vytorin®. |
![]() The first global science-based health care company to set up operations in Singapore, Schering-Plough is also Singapore’s largest pharmaceutical investor, having invested significantly in developing manufacturing and R&D capabilities on the island. Since 1995, Schering-Plough has leveraged Singapore’s solid infrastructure, skilled workforce and pro-business environment to expand to its current six manufacturing facilities, producing a range of key active pharmaceutical ingredients, as well as finished drug products. Schering-Plough is the first pharmaceutical company to set up an R&D pilot plant in Singapore which is also its first in the Asia-Pacific Region, a testament to the nation’s commitment to research and the robust intellectual property regime that has been put in place here. |
![]() Novartis has invested in a new PMDA/FDA-compliant plant in Singapore for the bulk manufacture of solid dosage forms (tablets), for distribution primarily to Japan and the US. Construction began late 2004, validations commenced in 2007 (US validation first, followed by Japan validation in 2008) and commercial production expected to begin by December of 2008. The production focus will be on growth products, in line with the TechOps capacity optimization strategy. Investment of approximately USD 180 million will provide production capacity for 3.5 billions units (tablets), with the potential for expansion after 2008 to 6 billion units (or 20% of the overall solids manufacturing capacity in Pharma). |









